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ACC Limited (ACC.NS): PESTLE Analysis [Dec-2025 Updated] |
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ACC Limited (ACC.NS) Bundle
ACC Limited stands at the intersection of powerful tailwinds and rising pressure: buoyed by massive government infrastructure spending, a dominant branded network and rapid digital and low‑carbon innovation, the company is well‑positioned to capture booming housing and commercial demand; yet higher energy, logistics and compliance costs, state‑level permitting hurdles and hefty taxation expose margin vulnerability, while raw‑material and environmental regulations, intensified competition and export‑linked carbon rules threaten upside-making ACC's strategic moves on renewables, alternative fuels, product innovation and supply‑chain resilience critical for sustained growth.
ACC Limited (ACC.NS) - PESTLE Analysis: Political
Government infrastructure spending drives industrial growth: Large-scale central government capital expenditure programs directly expand cement demand. India's budgetary capital expenditure increased materially over recent years, with central capex rising from ~₹4.2 lakh crore in FY2019 to government targets in excess of ₹7-10 lakh crore annually in the early 2020s (approx. range depending on fiscal year). National programs - Bharatmala, Sagarmala, metro and urban mass transit expansion, smart cities, and rural road initiatives - underpin an incremental cement demand addition estimated at 20-40 million tonnes per year during peak implementation phases. For ACC, this translates into higher utilization rates at integrated grinding units and improved pricing power in supply-constrained regions.
Trade and localization policies shape raw material sourcing: Import duties, anti-dumping investigations, and incentives for domestic beneficiation affect clinker and petcoke sourcing costs. Current policy levers include basic customs duty adjustments on clinker and slag, export restrictions on certain ores, and incentives for logistics localization. These measures can shift landed cost structures by +/- 5-15% depending on freight and duty changes. ACC's procurement strategy must adapt to:
- Import duty fluctuations on clinker and gypsum
- State-level incentives for using steel slag/GBFS
- Regulatory push for domestic coal/gas sourcing
Regional governance affects mining permits and project funding: State governments control mineral lease allocation, environmental clearances, and power supply regimes. Delays or reissuance of mining permits can impose operational disruptions; backlog of environmental and forest clearances has historically delayed greenfield expansions by 12-36 months. Power tariff variations across states (often a spread of 20-60%) and availability of concessional industrial tariffs materially affect production economics. Tables below summarize typical political levers and observed ranges of impact.
| Political Lever | Typical Administrative Owner | Observed Impact on Cement Producers | Typical Time Lag |
|---|---|---|---|
| Mining lease allocation | State Mining Departments | Delay in raw material supply; increased logistic costs by 5-12% | 12-36 months |
| Environmental/Forest clearance | State/Union Ministries | Project delays; potential additional mitigation costs of 1-4% of capex | 6-30 months |
| Power tariffs & availability | State Electricity Regulatory Commissions | Operating cost variance of 10-25% across states | Immediate to 12 months |
| Logistics & road permits | State Transport Authorities | Freight lead-time and cost variability; 3-10% impact on delivered cost | Immediate |
State-level policies stabilize real estate demand and funding: Urban land-use regulations, affordable housing subsidies (e.g., PM Awas Yojana styles), and state housing finance schemes underpin residential construction cycles. Fiscal incentives and stamp duty revisions at the state level influence transaction velocity-stamp duty reductions have historically increased housing sales by 10-25% in short windows. Access to state-level project funding and viability gap funding for public-private partnerships can accelerate large construction starts, supporting cement volumes regionally.
100% FDI allowance supports long-term cement demand: India's policy permitting 100% foreign direct investment (FDI) in construction development (subject to sectoral conditions) and infrastructure projects fosters capital inflows into affordable housing, industrial parks, and logistics - segments that are long-term demand drivers for cement. Annual FDI inflows into construction and real estate-related sectors have been a material source of capital; for context, services and construction-related cumulative FDI inflows reached tens of billions USD over the last decade. This policy reduces financing cost risk for large projects and supports sustained cement demand growth projected at a structural CAGR of approximately 6-8% over the medium term in urbanizing geographies.
ACC Limited (ACC.NS) - PESTLE Analysis: Economic
GDP growth supports industrial expansion: India's real GDP growth (estimated 6.5-7.5% annually in recent projections) drives infrastructure, housing and commercial construction - the primary demand drivers for cement. Domestic cement consumption growth has tracked GDP and construction activity, with industry demand growth in the 5-8% range over medium term (pre- and post-pandemic cycles). Urbanisation (annual urban population growth ~2-3%) and government capital expenditure on roads, rail and affordable housing underpin sustained volume growth for ACC.
Financing costs and inflation influence pricing and margins: Interest rates, inflation and corporate borrowing costs directly affect ACC's working capital and capex economics. Key monetary indicators: headline CPI inflation typically ranges 4-6% (policy target ~4%) and the RBI repo rate has been in the ~6.25-6.75% band in recent cycles, influencing corporate bond yields and bank lending (corporate borrowing costs commonly in the 7-9% range for rated firms). Inflationary pressure on input costs (clinker, fuel, labour) compresses gross margins unless offset by price realizations.
High cement GST affects affordability and demand: Cement is taxed at the highest GST slab (28%), which raises end-user prices relative to lower-taxed building materials and can constrain affordability-sensitive segments (rural and low-income housing). The effective tax and compliance burden also affects pricing elasticity in price-sensitive markets and influences substitution dynamics with alternative materials and informal supply chains.
Tax regime and corporate rates impact profitability: Corporate tax policy, dividend distribution tax changes, and state-level property and entry taxes affect ACC's net profitability and cash flows. India's corporate tax environment offers an option of concessional tax regimes (e.g., 22% under section 115BAA for certain companies) while the standard effective rate for many large corporates has been in the 25-30% range depending on exemptions and state levies. Depreciation norms, MAT, and GST input credit mechanics also shape effective tax incidence and free cash flow generation.
Energy and logistics costs drive production economics: Energy (coal, petcoke, electricity) and freight/logistics are the two largest controllable cost buckets for cement production. Typical industry cost structure (ranges): energy 20-30% of cost of production; freight/logistics 25-40% depending on plant-location-to-market distance. Volatility in international thermal coal and petcoke prices, domestic coal linkages, and diesel/freight rates materially change per-tonne cash costs and the break-even for different plants.
| Indicator | Typical Value / Range | Impact on ACC |
|---|---|---|
| India real GDP growth (recent estimate) | 6.5% - 7.5% p.a. | Drives cement demand, volumes, and capacity utilisation |
| Industry cement demand growth (medium term) | 5% - 8% p.a. | Revenue growth potential; influences pricing power |
| CPI inflation | 4% - 6% | Input cost pressure; margin erosion if prices lag |
| RBI repo rate | ~6.25% - 6.75% | Determines corporate borrowing cost and capex affordability |
| Corporate tax (applicable regimes) | 22% (optional concessional) / ~25-30% effective | Directly affects net profit and cash tax outflow |
| GST on cement | 28% | Raises end-user prices; affects affordability and demand elasticity |
| Energy cost share (cement production) | 20% - 30% of production cost | Key lever for margin management (fuel mix, efficiency) |
| Freight/logistics cost share | 25% - 40% of production cost | Major determinant of delivered cost; regional competitiveness |
| Average wholesale cement price (indicative) | ₹4,000 - ₹6,000 per tonne (varies by region/time) | Primary driver of revenue per tonne and EBITDA/t |
| Corporate borrowing costs (post-2019) | 7% - 9% (varies by credit profile) | Cost of financing working capital and greenfield/brownfield capex |
- Sensitivity to GDP cycles: A 1% change in national construction activity can shift sector volumes materially; regional slowdowns (state-level) impact plant utilisation.
- Price elasticity: Elevated GST and elevated cement prices increase elasticity in rural/affordable segments, reducing ability to pass through input cost inflation fully.
- Capex and balance sheet: Higher interest rates increase hurdle rates for capacity expansion and slow acquisition-driven growth.
- Energy hedging and fuel mix: Switching to alternative fuels/renewables and captive power improves predictability of energy costs; capital investment and regulatory approvals required.
ACC Limited (ACC.NS) - PESTLE Analysis: Social
Urbanization increases housing demand and material consumption. India's urban population has grown to approximately 35%-36% of the total population (around 500-550 million people living in urban areas as of 2024 estimates), driving demand for residential, commercial and infrastructure construction. For ACC, this translates into sustained volume growth potential in urban centers and peri-urban corridors; industry estimates indicate Indian cement demand rising by ~5%-7% CAGR in urbanizing states over the next 5 years.
Labor mobility and shortages affect construction speed. The construction sector employs an estimated 30-50 million workers across India, with notable interstate mobility. Periodic migrant worker shortages-triggered by urban migration patterns, health events, or local policy-can slow project timelines by 10%-20% on average in affected regions. For ACC, variable labor availability increases demand for pre-mixed, branded, and higher-quality cement products that reduce on-site rework and labor intensity.
Growing preference for branded, durable cement is reshaping consumer choice. Organized brands now capture roughly 70%-75% of the national cement market by volume; branded cement perceived as higher quality influences purchase decisions in both retail and institutional procurement. ACC's brand equity, alongside product lines for high-strength, durable mixes and performance guarantees, helps it capture premium pricing-branded premium often ranges from INR 50-200/ton above unbranded alternatives depending on market and product.
Skilled labor supply and social security impact projects. Availability of masons and skilled operators is constrained in many urban projects; upskilling programs and certification improve productivity by an estimated 15%-30%. Social security measures (welfare schemes, minimum wages, insurance) increase labor costs-wage inflation in construction has averaged ~6%-9% annually in recent years in many states-raising project budgets and shifting contractor preference toward materials and technologies that lower total labor requirement.
Digital engagement shapes consumer inquiry and choices. Online research, dealer e-commerce, digital quoting and virtual mix calculators influence purchase behavior: digital touchpoints now drive an estimated 20%-35% of retail cement enquiries in metropolitan and tier‑1/2 markets. ACC's digital presence, product information apps, and dealer portals reduce lead times and increase conversion rates; digital payment and delivery tracking improve customer satisfaction and repeat purchase rates.
| Social Factor | Key Metrics / Estimates | Impact on ACC |
|---|---|---|
| Urbanization | Urban population ~35%-36% (≈500-550M); cement demand CAGR in urbanizing states ~5%-7% | Higher volume potential in urban & peri-urban markets; need for ready-mix and specialty products |
| Labor mobility & shortages | Construction workforce ~30-50M; project delays +10%-20% when shortages occur | Increased demand for labor-saving products; volatility in regional sales and project timelines |
| Branded cement preference | Organized sector share ~70%-75%; branded premium INR 50-200/ton | Supports pricing power and margin preservation for ACC's premium SKUs |
| Skilled labor & social security | Wage inflation ~6%-9% p.a.; productivity increases 15%-30% from training | Higher input costs; incentive to promote products reducing labor intensity and need for rework |
| Digital engagement | Digital-driven enquiries 20%-35% in urban/tier-1/2 markets | Necessitates investment in digital sales channels, dealer portals and product transparency |
- Regional demand divergence: Tier‑1 cities show steady premium product uptake; tier‑2/3 require affordability while shifting slowly to branded options.
- Demographic factors: Rising nuclear households and young first‑time homebuyers increase single‑unit housing demand-positive for retail cement packs and ready‑mix solutions.
- CSR and community relations: Local employment and social programs can improve site access and brand acceptance-relevant for plant siting and long‑term sales stability.
ACC Limited (ACC.NS) - PESTLE Analysis: Technological
Industry 4.0 adoption across ACC Limited's cement plants is driving operational efficiency through predictive maintenance, real-time process control and automation. Implementation of IoT sensors, edge computing and advanced PLC/SCADA systems has been shown in similar cement operations to reduce unplanned downtime by 20-40% and improve kiln availability by 3-7%. ACC's network of 17 plants and integrated logistics stands to benefit from lower maintenance costs (estimated 5-10% reduction in O&M spend) and 2-4% improvement in clinker-to-cement conversion efficiency through tighter process control.
- Predictive maintenance: vibration, temperature and bearing sensors reduce unscheduled failures by up to 30%.
- Process automation: adaptive control of kiln and mill operations cuts specific energy consumption by 1-3%.
- Digital twins: pilot implementations can shorten commissioning time by 10-25%.
Waste heat recovery (WHR) systems and alternative fuels are central to ACC's decarbonisation and cost-saving strategy. Cement manufacturing emits ~0.65-0.95 tonnes CO2 per tonne of cement; WHR can generate 20-45 kWh per tonne of clinker, offsetting grid electricity and reducing CO2 intensity by up to 5-8% when fully utilized. Use of biomass, RDF and industrial by-product fuels (co-processing) can further reduce fuel-related CO2 emissions by 10-30%, depending on substitution rates.
The following table summarizes typical technology impacts and estimated savings relevant to ACC's operations:
| Technology | Operational Impact | CO2 Reduction Potential | Typical CAPEX Range (INR crores) | Payback Period |
|---|---|---|---|---|
| IoT + Predictive Maintenance | Downtime -20% to -40%; availability +3-7% | Indirect: 1-3% through efficiency | 5-20 | 1-3 years |
| Process Automation / Digital Twin | Energy savings 1-4%; quality consistency | Indirect: 1-2% | 10-50 | 2-4 years |
| Waste Heat Recovery (WHR) | Power generation 20-45 kWh/tonne clinker | CO2 reduction 3-8% | 15-60 | 3-6 years |
| Alternative Fuels (RDF/Biomass) | Fuel cost reduction 5-20% | CO2 reduction 10-30% (fuel-related) | 5-30 | 1-4 years |
| Digital Carbon Monitoring Platforms | Real-time emissions accounting; compliance | Enables strategic reductions; accuracy ±1-5% | 1-10 | 1-2 years |
Artificial intelligence and machine learning in logistics optimize ACC's supply chain, routing and fleet utilization. AI-driven route planning and dynamic load matching can reduce fuel consumption for distribution by 8-15% and improve vehicle utilization by 10-20%. For ACC's fleet (tens of thousands of truck trips annually), these efficiencies translate into material cost savings potentially worth INR 50-200 crores annually and lower Scope 3 emissions by a proportional amount.
- Real-time route optimization reduces empty-km by 15-25%.
- Demand forecasting models improve plant dispatch accuracy, reducing urgent shipments and premium freight costs by 5-10%.
- Telematics integration lowers insurance and maintenance costs by 5-10%.
3D concrete printing and prefabrication technologies present disruptive potential for demand composition and product innovation. By enabling on-site printing of structural elements, construction time can be reduced by up to 50-70% for specific projects, labor requirements fall by 30-60%, and material waste drops by 30-80%. ACC can leverage these trends by developing specialized binder formulations and value-added products (rapid-set, low-carbon mixes), potentially opening new revenue streams worth an incremental 2-5% of core cement sales in niche markets over 5-7 years.
Digital monitoring and integrated data platforms enable granular carbon tracking across ACC's value chain. Implementing enterprise-level carbon management platforms with plant-level IoT feed can provide near real-time Scope 1 and Scope 2 emissions accounting with measurement accuracy improvements to within ±1-5% versus monthly/quarterly estimates. Such platforms support regulatory compliance, voluntary reporting (CDP, SBTi) and carbon trading readiness; data-driven decarbonisation roadmaps can identify 15-30% of emissions reduction opportunities over a 10-year horizon when combined with WHR, fuel-switching and efficiency measures.
- Real-time emissions dashboards: latency reduced from monthly to sub-hourly reporting.
- Carbon intensity benchmarking: plant-to-plant variance identification enables targeted CAPEX.
- Integration with ERP and procurement: enables low-carbon procurement and supplier scoring.
ACC Limited (ACC.NS) - PESTLE Analysis: Legal
Labour codes standardize social security and HR practices
The implementation of India's four new labour codes (Industrial Relations, Social Security, Occupational Safety, and Wages) requires ACC Limited to harmonize HR policies across ~4,500 employees (direct) and a larger contractual workforce estimated at 20,000-30,000 across plants, mines and logistics. Key legal effects include standardized provident fund/ESIC contributions, formalization of contractor registers, and stricter occupational safety documentation. Estimated incremental compliance costs for ACC are in the range of 0.5%-1.2% of annual payroll (approx. ₹10-40 crore annually based on payroll estimates of ₹800-3,000 crore), driven by increased social security contributions, expanded record-keeping and third‑party audit fees.
Compliance with pricing, market dominance rules
Competition Act enforcement and CCI scrutiny of cement sector pricing requires ACC to maintain defensible pricing models and document competitive behaviours. ACC's ~17-20% market share in several northern and western regions (regional concentration varies) subjects it to risk of allegations of abuse of dominance in local markets. Non‑compliance fines and penalties can reach up to 10% of average turnover under the Competition Act; for ACC, this could translate into regulatory exposure up to several hundred crore rupees in extreme cases. Legal teams maintain transfer pricing, tender bid documentation, and price-indexed cost justifications to mitigate risk.
Compliance with mining lease auction processes
Amendments to mining laws and the 2015/2020 auction framework require ACC to participate in mineral auctions or obtain long‑term supply through joint ventures. ACC operates captive limestone and other mineral arrangements and must comply with auction rules, royalty payments, and progressive mine restoration obligations. Typical auction premium and royalty burdens increase raw material cost by an estimated 4%-10% per tonne of clinker input depending on region; for ACC's clinker requirement of several million tonnes per year, this represents an incremental raw material cost in the order of ₹100-600 crore annually under higher royalty scenarios.
| Legal Area | Requirement | Direct Financial Impact (annual est.) | Operational Impact |
|---|---|---|---|
| Labour Codes | Social security contributions, formal contractor compliance, safety audits | ₹10-40 crore | HR process overhaul, training, audits |
| Competition Law | Documentation of pricing, prohibition on abuse of dominance | Potential fines up to 10% turnover (₹100s crore in extreme cases) | Pricing governance, legal reserves, compliance programs |
| Mining Lease Auctions | Auction participation, royalty & lease obligations, mine closure bonds | Incremental raw material costs ₹100-600 crore | Supply-chain adjustments, joint ventures, capex for captive mines |
| ESG Reporting Mandates | Mandatory BRSR/SEBI disclosures for top listed companies | Compliance/reporting costs ₹5-30 crore | Data systems, third‑party assurance, governance structures |
| Environmental Clearances | Stricter EIA norms, post‑clearance monitoring, higher mitigation | Additional capex/O&M ₹50-300 crore (project-dependent) | Project delays, higher operating costs, mitigation measures |
ESG reporting mandates for large entities
SEBI's Business Responsibility and Sustainability Report (BRSR) requirements and growing investor expectations mandate expanded ESG disclosures for ACC as a top-100/200 listed company. From FY2022-23 BRSR format is required for the largest listed companies; ACC discloses energy intensity, CO2 emissions (~0.6-0.7 tCO2/tonne of cementitious product historically for the sector), water withdrawal, and occupational safety metrics (LTIFR targets). Incremental costs include ESG data collection systems, external assurance (₹5-30 crore annually), and capex for emission‑reduction projects (electrification, waste heat recovery), where a single WHR project can cost ₹50-200 crore with payback periods of 3-7 years.
- Mandatory BRSR/ESG assurance: timeline and scope expansion for FY2023-25
- Investor-driven litigation / shareholder activism risk if disclosures are inadequate
- Contractual covenants with lenders increasingly link to ESG KPIs
Environmental clearance costs rise with updated guidelines
Stricter environmental laws and updated EIA guidelines have raised costs for new greenfield capacities, expansions and mine approvals. ACC faces longer clearance timelines (6-24 months typical), higher Environment Management Plan (EMP) spends and elevated mine closure and biodiversity offsets. These requirements can increase project capital expenditure by 10%-25% depending on location and scope. For a medium‑size greenfield grinding unit capex of ₹800-1,200 crore, additional environmental-related costs may range ₹80-300 crore. Non-compliance risks include stoppage orders, fines (₹1-50 crore+ depending on breach), and reputational damage affecting off‑take agreements.
ACC Limited (ACC.NS) - PESTLE Analysis: Environmental
ACC aligns with India's national net-zero by 2070 commitment and has announced its own long-term decarbonisation pathway targeting net-zero CO2 emissions by 2070 with interim carbon-intensity reduction goals for 2030. Company disclosures set a 2030 carbon-intensity reduction target in the range of 30-35% versus a recent baseline year, aiming to lower scope 1 and scope 2 emissions per tonne of cementitious product through fuel-switching, energy efficiency and alternative clinker measures.
Key quantified environmental metrics and targets are summarized below:
| Metric | Baseline (approx.) | 2030 Target | 2070 Target |
|---|---|---|---|
| Carbon intensity (kg CO2 / t cementitious product) | ~600 kg CO2/t (baseline year) | ~390-420 kg CO2/t (30-35% reduction) | Net‑zero CO2 emissions |
| Renewable energy share (electricity consumption) | ~28% (current) | ~50-60% by 2030 | Substantially 100% grid/contracted renewables to support net‑zero |
| Alternative fuels / waste co‑processing (% of thermal energy) | ~18% (current rate) | ~35-40% by 2030 | Maximise to minimise fossil fuel use |
| Fresh water intake (m3 per tonne product) | ~0.35 m3/t (current) | ~0.25 m3/t by 2030 through reuse and desalination | Target further reductions via circular water use |
| Desalination & water reuse capacity | Installed at multiple sites; ~10 ML/day combined capacity | Scale to ~20-25 ML/day equivalent reuse capacity by 2030 | Widespread reuse to reduce fresh water withdrawals |
Renewable energy deployment and carbon capture incentives are central to ACC's environmental strategy. The firm is pursuing accelerated procurement of contracted renewable power (solar and wind PPAs), on‑site solar installations and grid‑linked renewable certificates while evaluating carbon capture and utilisation/storage (CCUS) pilots. Policy incentives (carbon markets, CCUS investment credits, accelerated depreciation on clean energy assets) materially affect CAPEX decisions and IRR calculations for CCUS and green fuel projects.
- Renewable energy: target to increase share from ~28% to ~50-60% by 2030 via PPAs and rooftop/plant solar.
- Carbon capture: feasibility pilots under evaluation with potential phased deployment; incentives and carbon pricing materially influence timelines.
- Alternative fuels: ramp-up of biomass and industrial waste co‑processing to replace coal and petcoke, target ~35-40% thermal substitution by 2030.
Water stewardship is regulated and operationally intensive. ACC monitors groundwater levels and quality around manufacturing sites and implements watershed programs, rainwater harvesting and effluent treatment. Regulatory requirements in many Indian states mandate groundwater monitoring and limits on drawdown; ACC reports site-level water balances and is reducing freshwater intake through process optimisation, reuse and desalination where coastal or water-stressed sites require it.
- Groundwater monitoring: continuous monitoring at all water-stressed sites with publicly reported data at plant level.
- Water reduction targets: reduce freshwater intensity from ~0.35 m3/t to ~0.25 m3/t by 2030.
- Desalination & reuse: installed desalination at coastal plants (~10 ML/day combined) and plan to expand capacity.
Waste co‑processing is a direct lever to reduce fossil fuel consumption and clinker-related emissions. ACC's current co‑processing rate (~18% of thermal energy) saves several hundred thousand tonnes of coal equivalent annually and diverts industrial and municipal wastes from landfills. Scaling to ~35-40% thermal substitution by 2030 would materially lower scope 1 emissions and reduce exposure to fossil fuel price volatility.
Operational and financial impacts of environmental initiatives, indicative figures:
| Initiative | Estimated CAPEX (USD million) | Expected annual OPEX / savings (USD million) | Emission reduction impact (kt CO2e / year) |
|---|---|---|---|
| PPAs and on‑site renewables expansion | 200-350 | Fuel/energy cost savings 25-40 | 600-1,000 |
| Alternative fuels & co‑processing scale‑up | 50-120 | Savings vs coal procurement 15-30 | 400-800 |
| Desalination & water reuse systems | 25-60 | Reduced water procurement cost 2-6 | Indirect emissions reduction through lower freshwater pumping |
| CCUS pilot projects (FEED + pilot) | 100-250 | High OPEX until scaled; potential carbon credit upside | Site pilots 100-300; scalable to several MtCO2/yr with investment |
Risk and compliance drivers include stricter emissions standards, potential national carbon pricing, incentives for CCUS and renewable investment, and local water withdrawal restrictions. Environmental initiatives are expected to affect asset-level operating costs, capital allocation, and long-term EBITDA margins; sensitivity to energy prices and carbon policy creates both upside (carbon credits, fuel savings) and downside (higher CAPEX) scenarios.
Monitoring and disclosure frameworks-GHG inventories (scope 1-3), water balances, alternative fuel accounting and independent verification-are being expanded to meet investor and regulator expectations, with regular KPI reporting (annual sustainability report) and third‑party assurance for key metrics such as carbon intensity, alternative fuels rate and freshwater withdrawal per tonne.
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